Dnepr - Ural - IZH - Voskhod - Minsk

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CHAPTER THREE - 15

I had a problem with the carburettors, they were in a fairly poor condition so I couldn’t refit them.  Onto the trail again for replacements. You would think that K301 carburettors were 2-a-penny, but no one had any – well none that they would sell, or any that were any good.

The only carburettors that I could get that would look the part, and new, were the Jikov carburettors. I liked these, as they were nice and easy to fit. The rubber mounting should work quite well. The only problem that may arise is that these carburettors are larger than the K301’s; therefore the brake and gear change levers are quite close to them. I’ve been told that its only a matter of getting used to it, but I shall see. The carburettors look good anyway, I just hope they tune well.

The next problem I had were the exhaust pipes, when I bought the bike it had on it, dare I say the word - ‘Triumph’ silencers. These look and sound nice, but I really wanted it to look reasonably as near to original as I could get it, OK, the seat is a bad move, but if I could have avoided it I would have done so.

Speaking to Chris Marshall at C & C Motorcycles, he said that the newer type of Ural silencers would fit, but – they are fatter than the originals. The only trouble with these silencers is that when you’re driving along the road, you can’t hear the exhaust, they are so muffled that I think it can reduce the engine breathing properly. Of course there is a way to make them sound slightly better, it’s called a long piece of steel rod about 25mm diameter with a sharp point on one end. Place the down pipe connection end on a hard surface, insert the steel bar through the other end and carefully place a well-aimed blow to the rod with large club hammer, the steel point makes a nice neat hole through the baffle.

I chose a system that has a balance pipe in the middle, which may have been a bad move as the problems I have had getting the distance correct and the angle of the down pipes, well lets say it’s not been too easy. In the end though I have succeeded quite well and it has all fitted as near as perfect as I could get it.

The fuel tank had been sitting empty for quite some time, so rust was allowed to form. If I had left it (the rust) I would have had all sorts of problems with blocked jets, etc. So, I found a product called ‘Tank Sealant’. I found it on the Internet, and strangely there was another product called Tank Sealant, and this was like flea repellent or something like that. Anyway, the Tank Sealant I needed was for sealing the inside of a fuel tank with resin. Before I found it on the Internet I asked several motorcycle dealers about it, and all of them had heard of it but didn’t know where it could be found. So, here is the address: www.tankcareproducts.co.uk. It’s not exactly cheap though, I paid a total of £17.92 or 28.78 Euros including delivery.

The fitting process is great exercise, you must get all loose rust etc from inside the tank, so I put a few handfuls of large gravel in and started shaking. I think it was about 2 minutes into the job when I thought this is a bloody stupid idea and tried to think of an easier way of doing it. Of course the only other way is to get someone else to do it for you, and after the first six people told me what they thought of the idea, I had to do it myself.

You ought to see the muscles I have now! After 10 minutes or so I think that most of the rust was off and I shook out all the gravel. Its now very tempting to wash the tank out with something, but be careful what you put in there as it will take quite some time to dry out again. I washed out the tank with cellulose thinners; it then dried in a matter of minutes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Chapter 4

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Last modified: 03/04/2008