Dnepr - Ural - IZH - Voskhod - Minsk

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CHAPTER TWO -10

The first thing I wanted to get back in was the engine, for this I had to visit Chris Smith of Speedway Motorcycles in the backwaters of Catford in South London. The main part of rebuilding the engine had been done sometime earlier; Crankshaft balanced, the main bearing removed and replaced with roller bearings, that sort of work.

I was expecting to find the engine sat on a box somewhere in the shop all shining and ready for me to take away, but no, I was politely told to get my arms into the bead blaster and start blasting those heads, “who’s heads are they” I asked, “yours yer fool” came back. My engine, which I thought would be sparkling, was still in bits on the bench. So off I went, spending the day helping Chris reassemble my engine, and just look at those heads, clean or what!

I must say that it is quite enjoyable using a bead blaster on dirty metal, you can see the dirt being shot away and leave a bright, clean surface.
 

It took all of the day to finish assembling the engine and get the timing right, but at 7.30 in the evening I drove away with the engine in the boot of the car.  

It will be interesting to see how the engine performs, as the chap who owned it before me not only polished the outside of the engine but also polished every surface on the crankshaft, inside the crankcase and everywhere he could get the polisher. The inside of the engine looks like a mirror, so we shall see if it makes a difference.

I had a hard enough job getting the engine out of the frame so I thought that it would be far easier to hang the engine in mid air on the hoist and fit the frame round the engine. I was of course assuming the frame was lighter than the engine, wrong, I think it is almost the same weight!  

By the time I moved the frame around a few times my arms felt like falling off, but after several times nearly dropping the frame, eventually the engine nicely dropped into place and was quickly secured by pushing the mounting bolts into place.

I have made a wooden structure to bring the bike up to an easy working level, the worst thing is having to kneel down and trying to work. When the bike is complete I can lift the whole thing off with the hoist.   

I think that fitting the engine was the hardest part about the reassembly, I had be very careful not to scratch the paintwork, to help this I placed water pipe lagging over the paintwork to protect it from knocks, etc. this worked very well and there was not a scratch anywhere.  

You get a great feeling of achievement when you know that the hardest part is done and finished without any accidents, I only hope the rest goes according to the same plan.  

The next part was of course to get the main drive in place; it is much easier to get the drive in when there is nothing else around to obstruct it.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Chapter 3

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Last modified: 03/04/2008